IVOTION – ONE DISC. ONE DENTURE!

Since 2022, digital complete denture fabrication has reached a new milestone with the introduction of Ivoclar Ivotion – a monolithic disc that redefines the standard for full denture production. As digital technologies continue to profoundly transform the way we design and manufacture restorations, the demand is no longer just for faster workflows, but for greater precision, improved stability, and superior esthetics. Ivotion emerges as a comprehensive solution to this challenge: One disc. One denture.

Transforming Workflows – From Multiple Steps to One

In conventional workflows, complete denture fabrication typically involves multiple stages: resin processing, tooth setup, bonding teeth to the denture base, and extensive manual finishing. Each step carries potential inaccuracies and relies heavily on the technician’s skill. Even with CAD/CAM systems, while the design phase has been digitized, the tooth-to-base bonding process has remained a limiting factor.

Ivotion completely changes this approach. It is an “all-in-one” material blank that integrates both denture teeth and base within a single high-quality PMMA structure. No bonding. No post-milling tooth attachment. The entire complete denture is produced in one continuous milling process from a single disc.

This significantly reduces manual handling time, minimizes errors, and optimizes laboratory productivity—especially as the number of complete denture cases continues to rise and turnaround times become increasingly demanding.

Shell Geometry – The Technological Core of Ivotion

The breakthrough behind Ivotion lies in its patented Shell Geometry. This technology integrates a three-dimensional tooth and dental arch structure directly within the material disc, clearly defining the transition zone between tooth and denture base.

Unlike conventional methods that rely on bonding teeth to a base, Shell Geometry creates a homogeneous structure between two premium PMMA components. The bond is not merely mechanical—it forms a unified, seamless material block that ensures superior structural strength, reduces the risk of delamination, and enhances the long-term durability of the prosthesis.

With Shell Geometry, maximum precision is achieved while manual labor is reduced to a minimum. This is particularly critical in modern dental laboratories, where workflow efficiency and consistency are essential for sustainable success.

Full Personalization – Faster and More Precise

One of Ivotion’s key advantages is its ability to customize complete dentures according to each patient’s individual jaw shape and size through a fully digital workflow. From scanning and CAD design to CAM milling, the entire value chain is controlled within a digital environment.

The results include:

• Optimal fit and adaptation
• High stability during function
• Natural and consistent esthetics
• Minimal post-insertion adjustments

Producing a complete denture from a single disc ensures repeatability and reliability in every clinical case. For dental technicians, this means greater control over time management and quality assurance. For clinicians, it offers confidence in delivering a restoration with a unified, durable structure.

Premium PMMA – Long-Term Strength and Reliability

Ivotion utilizes high-quality PMMA components that are seamlessly integrated into a single homogeneous material block. This uniform structure enhances mechanical strength and reduces the risk of fractures at the tooth–base interface, which has traditionally been a common weak point.

Additionally, the monolithic design supports more even distribution of masticatory forces, improving overall stability and patient comfort. The extended longevity of the prosthesis also translates into reduced maintenance and repair costs over time.

Economic Efficiency for the Modern Laboratory

In the era of digital transformation, efficiency is not only about technology—it is about workflow optimization. Ivotion helps laboratories to:

• Shorten production time
• Reduce reliance on manual procedures
• Increase consistency between cases
• Optimize labor costs

Producing a complete denture in a single milling process not only saves time but also minimizes technical risks. For large-scale laboratories, this represents a clear competitive advantage. For small and medium laboratories, Ivotion provides access to high-end denture standards without the need to proportionally expand staffing.

Setting a New Standard Since 2022

Since its launch in 2022, Ivotion has been recognized as a major advancement in digital complete denture fabrication. More than just a new material, Ivotion represents a new mindset: integration – simplification – standardization.

One disc. One denture.
Not just a slogan, but a production philosophy.

In an era where speed, precision, and esthetics must all reach the highest level, Ivotion establishes a new benchmark for complete dentures: maximum accuracy, optimized efficiency, and consistent quality in every detail.

For dental technicians and clinicians who strive for excellence, Ivotion does more than improve workflows—it redefines how we approach and execute complete denture fabrication in the digital age.